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F.A. Tech automated brazing and soldering
systems come equipped with many standard features to improve the brazing
or soldering process and promote flexibility. We also offer many Optional
Features to further enhance the brazing process.
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State-of-the-Art Combustion System
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Combustion System
The combustion system is the heart of any flame brazing or soldering
system. F.A. Tech's state-of-the-art system is the most consistent combustion
system available today. Our industry-proven combustion system utilizes
a Venturi mixing concept using compressed air pressure to proportionally
draw in the fuel gas by way of suction to maintain a consistent gas/air
ratio to the torches. Compressed air is readily available in most facilities
and provides our combustion systems with unparalleled control. Flo-Max
and Digi-Mix are the results of our commitment
to continuous improvement for our combustion systems. These optional
systems can be integrated into a new system or added to existing F.A.
Tech systems for even more control.
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3-Level Flame
As a result of our advanced combustion control, our systems are equipped
with 3 flame levels. Pilot flame, which conserves gas, high flame to
quickly heat the parts to proper brazing temperature, and medium flame
to level out the heating curve and maintain part temperature during
the melting of the filler metal. All 3 flame levels are individually
adjustable. Without a medium setting, high flame continues to raise
the part temperature during brazing which can lead to overheating. With
a medium flame setting, the part temperature can be quickly raised with
high flame and then reduced in order to allow the brazing process to
take place without damage to the parts and without depleting the flux
before filling of the joint is complete.
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Quick Disconnect Manifold
You may plan to run different parts on the same machine. This may require
different torch locations. Rather than continually moving the torches,
we utilize a quick disconnect clamp method for removing the torch manifolds.
You simply open the clamp to remove the manifold. Slide in another manifold
and close the clamp. This not only eases part changeover but facilitates
torch maintenance as well.
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Ultra Smooth Touch Oscillation
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Ultra Smooth Torch Oscillation
Torch oscillation eliminates "hot spots" and promotes even
heating of the entire joint area. F.A. Tech incorporates a speed control
motor driving a cam follower to produce an extremely smooth oscillating
motion. The stroke is easily adjusted by one screw and the speed is
adjustable via a potentiometer.
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Precision Fixtures
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Precision Fixtures
Often overlooked, proper fixture design can make or break a brazing
or soldering process. Fixtures require attention to process specific
details. Issues such as heat sink problems, material expansion and contraction,
torch location and ease of loading and unloading are all vital to providing
a good brazing or soldering fixture. All of our fixtures are custom
designed and machined from stainless steel for heat and corrosion resistance.
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